Wednesday, 22 October 2014

A STUDY ON THE REDUCTION OF NON VALUE ADDED ACTIVITY OF FEEDERS IN A SEMI AUTOMATION INDUSTRY



M.M.Devarajan 1, Dr.R.Muruganandham 2
1Assistant Professor, Department of MECH, Vickram College of Engineering, Madurai, Tamilnadu, India.
2 Assistant Professor, Department of MECH, Thiagarajar College of Engineering, Madurai, Tamilnadu, India.


     This article deals with the research carried out at a SEMI AUTOMATION INDUSTRY where most of their work process was done manually by their feeders. Feeders carry out manual loading and unloading of parts in the industry. Due to lack of plan order and feeder’s improper work, missing parts, rework, the production line stops. This line stoppage leads to less material handling which causes less production than the fixed level of production. By evolving the data, feeders contribute 60% in the value added activity. Hence to reduce the remaining non value added activity of the feeders, the major non value added activity is identified by analysing the data obtained during time study. Critical path method is used to create the exact or absolute path for the process of material handling. ARENA is implemented to study the newly created process is acceptable or not. This study involves in identifying the non value added activity and reducing the critical activity by changing the material handling process using arena to improve the production rate.
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